Automatic High-Speed Custom Jumbo Roll Paper-to-Sheets Cutting and Packaging Machine: A Comprehensive Guide
Key Features of Advanced Paper Processing Machines
1.High-Speed Precision Cutting
Modern machines achieve cutting speeds of 180–400 meters per minute, ensuring rapid processing of jumbo rolls into sheets. For instance, the ST-CQ1100 model offers a maximum speed of 400 m/min, ideal for high-volume production environments . Precision is enhanced through PLC-controlled systems , which maintain consistent sheet dimensions and reduce material waste .
2.Automated Packaging Integration
Post-cutting, integrated packaging systems streamline bundling. The ST-CQ1100 model, for example, packages A4 sheets into 10–15 bags per minute using heat-sealing adhesive and programmable logic controls . This eliminates manual handling and ensures uniformity in packaging outputs.
3.Material Versatility
These machines accommodate diverse materials, including kraft paper, thermal paper, PET films, and laminated sheets. The ST-CQ1100 series supports widths up to 1,300 mm and handles materials ranging from 80–500 g/m², making it suitable for industrial, medical, and food packaging applications .
4.Customization and Scalability
Customizable features include LOGO imprinting, machine color, and packaging designs, often available with a minimum order of 1–10 sets depending on the supplier 16. Scalable pricing tiers further enhance cost-efficiency for large-scale operations .
Step-by-Step Operational Workflow
1.Jumbo Roll Loading
The process begins with automated loading systems, such as pneumatic arms, which position the jumbo roll onto the unwinding shaft. Machines like the ST-CQ1100 model emphasize ease of loading with minimal manual intervention .
2.Slitting and Cutting
The roll is slit into narrower widths using rotary blades, then precision-cut into sheets via servo-driven guillotine cutters. High-precision tension control systems ensure smooth material flow and accurate cuts .
3.Sheet Sorting and Stacking
Optical sensors and conveyor belts sort sheets by size (A3, A4, A5) and stack them into pre-set quantities. Advanced models include touchscreen interfaces for real-time adjustments .
4.Automated Packaging
Stacks are wrapped in film or paper, sealed with heat or adhesive, and labeled. The Prince machine, for instance, uses 8KW power and 0.5–0.8 MPa compressed air to optimize packaging speed .
5.Quality Control and Output
Post-production, machines may include video inspection systems and mechanical test reports to verify sheet dimensions and packaging integrity .
Applications Across Industries
Office Supplies: Bulk production of A4/A5 paper for notebooks and printers.
Packaging: Custom-sized kraft paper sheets for boxes and wrappers .
Specialty Materials: Processing thermal paper for receipts or PET films for labels .
Advantages Over Traditional Methods
Efficiency: Reduces processing time by 50–70% compared to manual cutting.
Cost Savings: Minimizes labor costs and material waste through automation.
Durability: Robust designs (e.g., 3,000–5,000 kg weight) ensure longevity in heavy-duty use .
Choosing the Right Machine: Key Considerations
Throughput Requirements: Match speed (e.g., 180 vs. 400 m/min) to production volume.
Material Compatibility: Verify maximum roll width (1,100–1,600 mm) and thickness.
After-Sales Support: Opt for suppliers offering 1-year warranties, overseas engineer support, and spare parts.
Certifications: Ensure CE or ISO compliance for safety and export readiness.
Conclusion
The integration of cutting, sorting, and packaging into a single automated system revolutionizes paper processing. By leveraging technologies like PLC controls, pneumatic loading, and high-speed slitting, businesses can achieve unparalleled efficiency and scalability. For tailored solutions, explore suppliers like Wenzhou Prince, which offer customizable and industry-proven models .
