Gold Supplier Water Bottle Production Line Full Automatic Plastic Water Bottle Filling Machine

The OR-F-83 Wash-Filling-Capping 3-in-1 unit is a highly efficient piece of Beverage Machinery designed for the seamless production of bottled beverages. It not only streamlines the processes of washing, filling, and capping but also significantly reduces human contact with the product, thereby enhancing hygiene standards. This advanced machinery is ideal for producing a variety of beverages, including mineral water, purified water, and non-carbonated drinks, ensuring consistent quality while boosting production capacity and overall economic efficiency.

Bottle Feeding:

Manual or Automatic: Bottles are either manually placed on the conveyor belt or automatically fed into the machine from a hopper or bottle unscrambler. The conveyor belt moves the bottles into the filling station.

Bottle Positioning:

Sensors and Stoppers: The machine uses sensors to detect the presence of the bottles. Bottles are precisely positioned and held in place by a pneumatic stopper or mechanical system to ensure proper alignment under the filling nozzles.

Filling Process:

Nozzle Insertion: The nozzles lower into the bottles, depending on the type of machine, to reduce splashing or foam creation. Some nozzles fill from the bottom up to prevent foam in carbonated or frothy liquids.

Filling Mechanism: Liquid is dispensed into the bottles using one of several filling mechanisms:

Gravity Filling: Relies on gravity for low-viscosity liquids (like water or juices).

Pump Filling: Uses mechanical pumps (peristaltic or piston) for accurate dosing, used for medium to high-viscosity liquids.

Vacuum Filling: Pulls the liquid into the bottles by creating a vacuum, suitable for thick liquids like oils.

Overflow Filling: Ensures that all bottles are filled to the same level by allowing excess liquid to overflow and be recirculated.

Bottle Sealing/Capping:

Once the liquid is filled, the bottles move to the capping station. Capping machines can be integrated for screw caps, corks, or press-fit caps, depending on the product.

Capping Mechanism: The caps are sorted and placed onto the bottles, then tightened or sealed

Beverages: Used for filling drinks like water, juices, carbonated soft drinks, milk, alcoholic beverages (wine, beer, spirits), and energy drinks.

Oils: Filling edible oils such as olive oil, vegetable oil, coconut oil, and other cooking oils.

Sauces & Condiments: Used for ketchup, mustard, mayonnaise, sauces, jams, syrups, and dressings.

Dairy Products: Milk, yogurt, flavored milk, and liquid dairy products are often filled using these machines.

Liquid Food: Products like soups, gravies, and ready-to-eat liquid meals.