The client’s original equipment only supported standard 4-side edge wrapping. It could not produce 3-side folded boxes and triangular special-shaped boxes, which meant the group had to turn down high-margin orders for premium gift boxes, jewelry boxes and watch boxes.
Switching between different box styles on the old machine required full mold replacement, which took over 2 hours each time. This low flexibility dragged down delivery efficiency for small-batch, multi-SKU orders and increased production cost.
The old equipment only had a single-language operation interface. This created a high learning curve for local Thai operators, raised error rates during production and extended the ramp-up period for new staff.
We completed full load testing and parameter debugging for both standard and triangular box styles before shipment. The machine was packed in a reinforced export wooden case to protect precision components during long-distance sea transportation to Thailand.
Our engineering team customized the touchscreen system into an English-Thai bilingual version, with all operation menus, parameter settings and fault prompts displayed in both languages.
After the equipment entered formal production, the client achieved clear improvements across all core indicators:
| Performance Indicator | Before Upgrade (Old Equipment) | After Deployment (1200 Edge Machine) | Improvement |
| Supported edge styles | Only standard 4-side wrapping | 3-side, 4-side and triangular wrapping | Full multi-style compatibility |
| Product changeover time | 2+ hours with mold replacement | ~20 minutes via parameter adjustment | 80% higher changeover efficiency |
| Comprehensive daily capacity | Baseline standard output | +50% overall production capacity | 50%+ total output growth |
| Special-shaped box production | Not available for triangular boxes | Full support for triangular gift & jewelry boxes | New high-margin product line added |
| Operator training period | Long cycle with single-language interface | 2 days with bilingual system | 60% less training time |
With the new special-shaped box production capacity, the client has successfully won multiple high-end custom gift box orders from international brand customers. This further consolidates its cooperative relationship with FMCG giants and expands its share in the premium rigid packaging market.
Contact us today to get a free customized edge forming solution and detailed quotation for your packaging production. Share your main product types and output requirements, and our technical team will recommend the most suitable configuration for your business.