To build a complete print finishing department, we strongly recommend pairing this booklet binding system with our related products below:
Automatic Vacuum Air Suction Collating & Stitch Folding In-line Binding System
Complete Print Finishing System with Collating, Folding, Stitching & Trimming in One Pass
- Complete in‑line booklet binding system
- Wide paper compatibility
- High production speed
- Flexible booklet sizing
- Precision trimming
- Energy efficient
- System composition
5.0
design customization
Please fill out the form below to request a quote or to request more information about us. Please be sure to upload customized requirement documents or pictures, and we will get back to you as soon as possible with a response. we're ready to start working on your new project, contact us now to get started.
Please fill out the form below to request a quote or to request more information about us. please be as detailed as possible in your message, and we will get back to you as soon as possible with a response. we're ready to start working on your new project, contact us now to get started.
air suction collating binding system
product description
This fully automatic vacuum air suction collating and stitch-folding inline production line integrates air-feed multi-bin collator and booklet maker into one workflow, supporting high-speed continuous collating, stapling and folding for various coated/offset papers to finish professional booklet binding in one pass.
Product Information
Parameter
Core Advantages
| Model | Air Suction Fully Automatic Booklet Binding System |
| Machine Type | In-line Combined System |
| Feeding Paper Size (W×L) | Max 340×490mm / Min 120×150mm |
| Uncut Booklet Size (W×L) | Max 340×245mm / Min 120×75mm |
| Finished Booklet Size (W×L) | Max 320×230mm / Min 120×73mm |
| Paper Weight Range | 52–300 g/m² (coated paper, offset paper, special-shaped paper, laminated paper) |
| Stitch-Fold Thickness | 3mm, approx. 30 sheets of 70 g/m² paper |
| Saddle Stitch Distance | 58–162mm |
| Trimming Thickness | 5mm, approx. 50 sheets of 70 g/m² paper |
| Trimming Width | Head & foot: 1–35mm; Front edge: 1–20mm |
| Production Speed (A4) | 3300 sets/hour |
| Voltage / Frequency | 220V, 50/60Hz |
| Power Consumption | 810W |
Complete one‑pass production
This booklet binding system integrates collating, folding, stitching, and trimming in one continuous line. No manual handling between finishing steps. Dramatically reduces labor and production time.
High speed 3,300 sets/hour
This automatic booklet binding system delivers exceptional output for commercial print finishing. Maximizes productivity for print shops and in‑plant printing departments.
Wide paper compatibility 52‑300g/m²
Handles coated paper, laminated paper, wood‑free paper, and irregular‑shaped paper. Versatile for various printing applications.
Flexible booklet sizing
Finished booklet size from 120×73mm to 320×230mm. Uncut booklet size up to 340×245mm. Stitching distance adjustable 58‑162mm.
Precision trimming up to 5mm thickness
Trims up to 50 sheets of 70g/m² paper. Trim width adjustable: top/bottom 1‑35mm, front 1‑20mm. Professional finished edges.
Energy efficient
Only 810W power consumption at 220V 50/60Hz. Low operating cost for continuous production.
friction roller collator booklet system
product description
This fully automatic friction wheel collating, saddle stitching, folding and trimming inline production line integrates ZM410/412 friction collator, FL82 stitch-folder and edge trimmers to complete full booklet finishing in one continuous pass, supporting 35–120gsm carbonless, offset and writing paper at a maximum speed of 3300 A4 sets per hour.
Product Information
Parameter
Core Advantages
| Model | Friction Wheel Fully Automatic Booklet Binding System |
| Machine Type | In-line Combined System |
| Feeding Paper Size (W×L) | Max 330×490mm / Min 120×120mm |
| Uncut Booklet Size (W×L) | Max 330×245mm / Min 120×75mm |
| Finished Booklet Size (W×L) | Max 320×230mm / Min 120×73mm |
| Paper Weight Range | 35–120 g/m² (offset paper, carbonless paper, writing paper) |
| Stitch-Fold Thickness | 3mm, approx. 30 sheets of 70 g/m² paper |
| Saddle Stitch Distance | 58–162mm |
| Trimming Thickness | 5mm, approx. 50 sheets of 70 g/m² paper |
| Trimming Width | Head & foot: 1–35mm; Front edge: 1–20mm |
| Production Speed (A4) | 3300 sets/hour |
| Voltage / Frequency | 220V, 50/60Hz |
| Power Consumption | 460W |
Complete one‑pass production
This booklet binding system integrates collating, folding, stitching, and trimming in one continuous line. No manual handling between finishing steps. Dramatically reduces labor and production time.
High speed 3,300 sets/hour
This automatic booklet binding system delivers exceptional output for commercial print finishing. Maximizes productivity for print shops and in‑plant printing departments.
Wide paper compatibility 35‑120g/m²
Handles carbonless paper, wood‑free paper, and writing paper. Ideal for standard office and commercial printing.
Flexible booklet sizing
Finished booklet size from 120×73mm to 320×230mm. Uncut booklet size up to 330×245mm. Stitching distance adjustable 58‑162mm.
Precision trimming up to 5mm thickness
Trims up to 50 sheets of 70g/m² paper. Trim width adjustable: top/bottom 1‑35mm, front 1‑20mm. Professional finished edges.
Energy efficient
Only 460W power consumption at 220V 50/60Hz. Lowest power consumption in its class.
Application Range
Application Range
- Product catalogs – Professional catalogs with crisp edges and secure binding. One‑pass production from printed sheets to finished catalogs.
- Instruction manuals – User manuals, product guides, and reference materials. Professional finishing for technical documentation.
- Company brochures – Marketing brochures with professional binding. High‑quality presentation for corporate communications.
- Training materials – Employee handbooks, training manuals, and course materials. Efficient production for large training programs.
- Magazines and newsletters – Company magazines and newsletters with professional finishing. Consistent quality issue after issue.
- Event programs – Programs for conferences, weddings, and events. Professional presentation with trimming and binding.
- Annual reports – Corporate annual reports with professional binding and trimming. High‑quality finish for investor communications.
- Promotional booklets – Sales materials, promotional booklets, and direct mail pieces. Fast turnaround for marketing campaigns.
1
What is a booklet binding system?
A booklet binding system is an in‑line finishing line that integrates collating, folding, stitching, and trimming in one continuous process. It produces finished booklets from printed sheets in a single pass.
2
What is the difference between the air suction system and the friction roller system?
The air suction system uses gentle suction feeding for 52‑300g/m² coated, laminated, and delicate papers. The friction roller system uses friction wheel feeding for 35‑120g/m² standard office papers. Both produce 3,300 booklets per hour.
3
What is the price of this booklet binding system?
The price varies by configuration. Contact us now for a detailed quotation based on your specific requirements.
4
Do you provide installation and training?
Yes. We provide installation guidance and operator training. Remote video support also available. Contact us now to arrange training.
5
How do you ship the finished products?
By Sea, By Plane, By courier, TNT , DHL, Fedex, UPS Etc.
Related Product
suitable for hard cover books and photo books
suitable for books, A4 paper, and albums.
suitable for notebook、exercise book、reference book
Stitcher Folder
product description
TPS40 multi-function stitch folder supports flat stitching, corner stitching and saddle stitching, works either manually or linked with ZM410/412 friction wheel collators and edge trimmers to build an integrated friction-wheel automatic collating, stitching, folding and trimming production line, handling paper stock from 55 to 350gsm with high stable stitching speed up to 3000 A4 flat stitch sets per hour.
Product Information
Parameter
Core Advantages
| Model | TPS40 | TPS30 | FL60 | FL82S | FL82 |
| Stitching & Folding Modes | Flat stitch, corner stitch, saddle stitch | Flat stitch, corner stitch | Saddle stitch, flat stitch, fold only without stitching | ||
| Staple Heads | 43/6 staple heads | ||||
| Stitch Distance Adjustment | Tool-free adjustment for staple heads and stapling seats | ||||
| Stitch Distance Range | — | 58–162mm | |||
| Paper Weight Range | 55–350g/m² | ||||
| Working Speed | Stitch-fold (A3): 2300 sets/hStitch-fold (A4): 2600 sets/hFlat stitch (A4): 3000 sets/h | Flat stitch: 3500 sets/h | Stitch-fold (A3): 2300 sets/hStitch-fold (A4): 2600 sets/hFlat stitch (A4): 3000 sets/h | Stitch-fold (A3): 3500 sets/hStitch-fold (A4): 3800 sets/hFlat stitch (A4): 3000 sets/h | |
| Feeding Size (W×L) | Stitch-fold size:Max 340×500mmMin 195×340mmFlat stitch size:Max 340×435mmMin 240×140mm | Flat stitch size:Max 340×435mmMin 240×140mm | Stitch-fold size:Max 340×610mmMin 160×260mmFlat stitch size:Max 340×310mmMin 280×140mm | Stitch-fold size:Max 340×490mmMin 120×150mmFlat stitch size:Max 340×250mmMin 190×80mm | |
| Machine Dimension | 950×580×780mm | Not specified | 1160×580×850mm | 1160×580×780mm | |
| Power Supply | 110–220V AC, 50/60Hz | ||||
| Power Consumption | 150W | ||||
| Noise Level | ≤82dB | ||||
| Net Weight | Not specified | 168KG | 153KG | ||
Multi-mode stitching for diverse booklet demands
Supports three stitching modes: flat stitch, corner stitch and saddle stitch, specially optimized for A3 flat binding to replace slow manual binding and greatly boost production efficiency for print shops.
Dual feeding options for flexible production layout
Available with manual paper feeding for small-batch jobs; also compatible with ZM410/412 friction wheel collators and single air suction feeders for fully automatic inline workflow.
Complete inline linkage to form full post-press production line
Can be matched with friction collators, DB3 vertical trimmer and TB3 front-edge trimmer to assemble an all-in-one friction-wheel automatic collating, stitching, folding & trimming binding system for one-pass finished booklets.
Wide paper weight compatibility covering thick stock
Handles paper ranging from 55 g/m² to heavy 350 g/m², suitable for coated paper, thick cardstock, brochures and high-weight manuals without jamming or wrinkling.
High stable running speed to lift daily output
Max speed reaches 3000 sets per hour for A4 flat stitching; 2600 sets/hour for A4 saddle stitching and 2300 sets/hour for A3 saddle stitching, delivering steady high-volume output.
Tool-free stitch distance adjustment for quick format switching
Staple heads and stitch seats require no disassembly for position adjustment, enabling fast switch between different booklet sizes to save setup time between orders.
Front /Head & Foot Edge Trimmer
product description
TB3S front edge booklet trimmer is specially designed for trimming the front edge of finished booklets, supporting a trimming width of 1–20mm and a maximum production speed of 3600 sets per hour, and it can be linked with CV600/CV1000 air suction collators, FL82S stitch folders and DB3S head-foot trimmers to form a fully automatic air-fed collating, binding and trimming inline production line.
Product Information
Parameter
Core Advantages
| Model | TB3S | TL3 | TB3 | DB3S | DL3 | DB3 |
| Machine Type | Front Edge Trimmer | Head & Foot Trimmer | ||||
| Feeding Size | Longitudinal: 75–245mm | Transverse: 120–340mm | ||||
| Finished Size | Longitudinal: 73–230mm | Transverse: 120–320mm | ||||
| Trimming Width | 1–20mm | 1–35mm | ||||
| Trimming Thickness | 50 sheets of 70g/m² paper | |||||
| Trimming Speed | 3600 sets/hour | 3300 sets/hour | ||||
| Power Supply | 110–220V AC, 50/60Hz | |||||
| Power Consumption | 150W | 400W | ||||
| Machine Dimension | 380×580×850mm | 380×580×1020mm | 380×580×780mm | 650×720×850mm | 650×720×1020mm | 650×720×780mm |
| Packing Dimension | 483×656×1410mm | 750×690×1045mm | ||||
| Net Weight | 75.5KG | 76KG | 68KG | 156KG | 161KG | 138.5KG |
Specialized for neat front edge trimming of booklets
Professionally trims the front edge (book mouth) of finished saddle-stitched booklets to remove uneven paper edges, delivering smooth, uniform and premium-looking booklet surfaces for print shops.
Wide adjustable trimming range for flexible format switching
Supports longitudinal finished sizes from 73mm to 230mm with adjustable trimming width of 1–20mm, covering most common booklet sizes without frequent mechanical modification.
Strong stack cutting capacity & high production speed
Can trim up to 50 sheets of 70g/m² paper per stack, with a maximum working speed of 3600 sets per hour, greatly boosting mass post-press finishing efficiency.
Complete inline linkage for fully automatic air-feeding binding line
Compatible with CV600/CV1000 vacuum air suction collators, FL82S stitch folders and DB3S head-foot trimmers to assemble an all-in-one automatic collating, stitching, dual-side trimming production line for one-pass finished booklets.
Universal wide voltage suitable for global markets
Adopts 110–220V AC dual-frequency power supply (50/60Hz), matching power grids of most countries without extra transformers. Only 150W low power consumption for energy-saving long-hour continuous operation.
Compact body saves workshop floor space
Machine dimension 380×580×850mm with lightweight net weight of 75.5KG, easy to place in small digital print stores and compact post-press workshops. Separate export packing size for safe long-distance transportation.
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