This ZM-SR air suction paper collator is a 10‑station suction feed collating machine that automatically gathers and collates up to 10 different paper sheets into complete sets at 10,000 sets per hour, handling paper from 120×140mm to 350×510mm and weights from 52‑300gsm, including coated, laminated, and irregular‑shaped paper for calendars, stickers, booklets, and magazines.
ZM-SR 10 Station High Speed Air Suction Paper Collator Machine
Automatic Suction Air Feeding Paper Collator For Calendars
- Air suction paper collator – The ZM-SR is a 10‑station suction feed collator that automatically gathers and collates multiple paper sheets into complete sets in one pass.
- High speed collating – 10,000 sets per hour (A4 size). Dramatically reduces manual collating time and labor costs.
- Wide paper size range – Handles paper from 120×140mm up to 350×510mm (extendable to 630mm with extension plate). Suitable for various document sizes.
- Broad paper weight compatibility – Supports 52‑300g/m² paper including coated paper, laminated paper, duplex paper, irregular‑shaped paper, and folded paper.
- Suction feeding system – Air suction technology ensures consistent and reliable paper feeding. Handles delicate and coated stocks without marking or scratching.
- Flexible output options – Front and rear paper output options. Cross‑stacking vibration for neat stacking.
- Modular expandability – Two ZM-SR machines can be freely combined in series. Can integrate with folding, trimming, and binding equipment to form a fully automatic binding system.
- Automatic jam detection – Auto‑stop with alarm for paper jams, double sheets, feeding failure, paper empty, and tray full. Protects documents and reduces downtime.
5.0
design customization
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Product Description
Air Suction Paper Collator Machine Product Selling Points
Air Suction Paper Collator Machine Product Selling Points
- Ultra‑high speed 10,000 sets/hour – This air suction collator delivers exceptional output. Dramatically reduces manual collating time. Maximizes productivity for print shops and finishing departments.
- 10 suction feed stations – This air feeding paper collator handles multi‑page documents efficiently. Each station uses air suction technology for reliable paper feeding.
- Broad paper weight compatibility 52‑300g/m² – Supports coated paper, laminated paper, duplex paper, irregular‑shaped paper, and folded paper. This air suction collator handles delicate and heavy stocks without marking.
- Air suction feeding technology – Gentle suction feeding prevents scratching and marking on sensitive stocks. Handles coated and laminated papers with ease. Minimizes jams and mis‑feeds.
- Modular expandability – Two ZM-SR machines can be freely combined in series for expanded capacity. Integrates with folding, trimming, and binding equipment for a complete automatic binding system.
- Smart jam detection system – Auto‑stop with alarm for paper jams, double sheets, feeding failure, paper empty, and tray full. Reduces downtime and protects documents from damage.
air feeding paper collator Product Specifications
| Parameter | Specification |
| Model | ZM-SR |
| Machine Type | Air Suction Paper Collator |
| Paper Size (W×L) | Max 350×510mm (extendable to 630mm with extension plate) / Min 120×140mm |
| Paper Weight Range | 52–300 g/m² |
| Paper Output Mode | Front delivery and rear delivery |
| Collating Speed (A4) | 10000 sets/hour |
| Feeding Capacity per Bin | 70mm |
| Delivery Stack Capacity | Approx. 85mm |
| Delivery Stacking Mode | Cross-stack vibration delivery |
| Auto-Stop Alerts | Paper jam, double-feed, feeding failure, paper-out, tray full |
| Overall Dimension | 780×760×1900mm |
| Power Supply / Frequency | 220V, 50/60Hz |
| Power Consumption | 400W |
| Noise Level | ≤82dB |
| Machine Weight | 306KG |
Product Details
Touch Screen Intelligent Control Panel
- It visually monitors the paper feeding status of each bin in real time and pinpoints feeding faults such as paper jams rapidly.
- Built-in professional modes including combination programming, insert page counting, multi-tower synchronization/grouping and single-tower grouping allow flexible settings of batch quantity, tower interval and counting parameters.
- The intuitive touch HMI simplifies speed adjustment, parameter configuration and output statistics, supporting both standalone and multi-machine linked production modes.
Core Vacuum Air Suction Feeding Module
- It feeds paper via negative pressure vacuum suction instead of friction roller feeding, delivering better compatibility for coated paper, laminated paper and heavy-weight stock without scratching printed surfaces.
- Independent suction units for each bin realize accurate sheet separation and stable feeding at high speed, effectively reducing double-sheet feeding and missed feeding errors.
- The modular cavity design facilitates routine inspection, air pressure adjustment and part maintenance to ensure stable long-run production.
Cross Vibration Delivery Stacker
- It receives collated paper sets; cross stacking with vibration flattening keeps finished stacks neat and avoids sheet misalignment.
- Adjustable tilt angle and side fences fit various paper sizes for positioning, making it easy for operators to transfer stacks to subsequent binding or stapling processes.
- The external independent structure saves main unit space with large stacking capacity and reduces downtime from frequent stack clearance.
Application Range
- Commercial print shops – Collate brochures, flyers, and marketing materials efficiently.
- Calendar and planner manufacturers – Gather calendar pages and planner sections. Ideal for production.
- Label and sticker producers – Collate and label sheets. Gentle suction feeding prevents damage.
- Bookbinding and finishing shops – Gather book signatures and magazine sections for binding.
Specific Usage Scenarios
Specific Usage Scenarios of the suction collator for coated paper
- Calendar assembly – Collate and pages quickly and accurately. 10,000 sets/hour meets seasonal production demands.
- Sticker and label collation – Gather sheets without marking or damaging delicate surfaces. Air suction feeding protects the adhesive layer.
- Booklet and brochure production – Collate multi‑page booklets, brochures, and catalogs. Professional finishing for marketing materials.
- Magazine assembly – Gather magazine sections efficiently. High‑speed operation meets publication deadlines.
- Report and proposal preparation – Collate multi‑section reports, proposals, and presentations. Professional document presentation.
- Manual and guidebook production – Collate instruction manuals, user guides, and reference materials.
- Carbonless form sets – Collate multi‑part carbonless forms. Accurate registration for business forms.
1
What is an air suction paper collator?
An air suction paper collator is a finishing machine that uses air suction technology to gently feed and gather multiple paper sheets from different stations into complete, ordered sets in one pass.
2
What paper types can this suction feed collator handle?
Coated paper, laminated paper, duplex paper, irregular‑shaped paper, folded paper, and more. Paper weight 52‑300g/m².
3
What is the advantage of air suction feeding over friction wheel feeding?
Air suction feeding is gentle on paper surfaces. It does not scratch or mark coated, laminated, or delicate stocks. Handles a wider range of paper types.
4
Can two ZM-SR machines be combined?
Yes. Two ZM-SR machines can be freely combined in series for expanded station capacity.
5
How do you ship the finished products?
By Sea, By Plane, By courier, TNT , DHL, Fedex, UPS Etc.
Related Product
To build a complete automatic binding system, we strongly recommend pairing this ZM-SR air suction paper collator with our related products below:
suitable for hard cover books and photo books
suitable for mass production of single-coil books, calendars and other printed materials.
suitable for notebook、exercise book、reference book
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