1. Pre-Operation Preparation
Before starting the machine, ensure everything is safe and ready for production:
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Check Item
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Action Step
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Why It Matters
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Machine Condition
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Inspect conveyor belts, glue nozzles, and forming mechanisms for damage or debris.
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Prevents malfunctions during production.
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Safety Features
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Test emergency stop button, safety guards, and photoelectric sensors (machine should stop if sensors are blocked).
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Protects operators from injuries.
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Power & Air Supply
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Confirm voltage (380V 3-phase for the watch box machine) and compressed air pressure (0.6-0.8MPa).
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Ensures stable machine performance.
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Material Readiness
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Prepare pre-cut rigid board (grey board/cardboard, 1-3mm thick) and hot-melt glue sticks (matching machine specs).
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Avoids production delays from material issues.
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Workspace
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Clear the machine’s input/output areas of tools, boxes, or loose items.
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Prevents jams and ensures smooth material flow.
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2. Step-by-Step Operation Guide (Watch Box Forming Focus)
2.1 Power On & Machine Initialization
- Press the main power button on the control panel and wait for the machine to boot up (30-60 seconds).
- The touchscreen will display the “Initialization Complete” prompt—confirm to enter the operation interface (compatible with the watch box machine’s intelligent control system).
- Check the glue heating system: Set the temperature to 160-180°C (ideal for watch box material bonding) and wait for it to reach the target (indicated by a green light).
2.2 Set Production Parameters
Use the touchscreen to input parameters tailored to watch box dimensions and material:
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Parameter
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Setting for Watch Box Production
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How to Adjust
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Box Size
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Length: 100-200mm, Width: 60-120mm, Height: 30-80mm
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Enter values via the touchscreen’s size input menu.
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Glue Application Amount
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Medium (0.3-0.5mm glue layer)
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Adjust the “Glue Output” slider on the control panel.
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Production Speed
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40-60 boxes/min (for watch box precision)
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Select speed level from the “Speed” dropdown (1-5 gears).
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Forming Pressure
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Low-Medium (0.3-0.5MPa)
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Turn the pressure adjustment knob on the machine’s side.
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2.3 Load Materials
- Place pre-cut rigid board sheets into the automatic feeding tray—align them with the guide rails to ensure straight feeding (the watch box machine’s auto-alignment feature will fine-tune positioning).
- Load hot-melt glue sticks into the glue hopper (fill to 80% capacity to avoid frequent refills).
- Confirm the glue nozzles are clean and aligned with the board’s bonding areas (critical for watch box corner precision).
2.4 Start Production
- Press the “Auto Start” button on the control panel— the machine will begin feeding, gluing, forming, and ejecting finished watch boxes.
- Monitor the first 5-10 boxes to check quality:
- Ensure corners are square and tightly bonded (no glue overflow or loose edges).
- Verify box dimensions match your settings (use a ruler to measure length/width/height).
- Check for scratches or deformations on the box surface (adjust forming pressure if needed).
- If quality is satisfactory, let the machine run continuously—refill materials (board/glue) as needed without stopping production.
2.5 Post-Production Shutdown
- When production is complete, press the “Auto Stop” button and wait for the machine to finish remaining tasks (30 seconds).
- Turn off the main power and air supply.
- Wipe glue nozzles with a heat-resistant cloth (while slightly warm) to remove excess glue.
- Clear the conveyor belt and forming area of paper scraps or glue residue.
- Store unused rigid board and glue in a dry, clean area.
- Log production data (number of boxes made, any issues) for future reference.
3. Safety & Efficiency Tips
3.1 Critical Safety Rules
- Wear cut-resistant gloves and safety goggles during operation—protects against sharp board edges and glue splatters.
- Never reach into the feeding, gluing, or forming zones while the machine is running—use the emergency stop button if jams occur.
- Do not bypass safety guards or disable sensors—violates safety standards and risks severe injury.
- Train only authorized operators to use the machine—avoid untrained staff handling the equipment.
3.2 Efficiency Boosters
- Batch similar watch box sizes together to reduce parameter adjustment time.
- Keep extra glue sticks and pre-cut board nearby for quick refills.
- Schedule daily cleaning (10 minutes) to prevent glue buildup and extend machine lifespan.
- Use the machine’s “Memory Function” to save frequently used parameters (e.g., standard watch box sizes) for one-click setup.
4. FAQ
Q1: What if the machine jams during production?
Press the emergency stop button immediately. Turn off power, clear the jammed board (use tools, not hands), and check for misaligned guides or debris. Restart and test with a small batch before resuming full production.
Q2: How do I adjust parameters for different watch box sizes?
On the touchscreen, select “New Program,” enter the new dimensions, and adjust glue amount/speed accordingly. Save the program for future use—no need to re-enter settings.
Q3: Can this machine handle materials other than watch box board?
Yes—the Fully Automatic Watch Box Forming Machine works with 1-3mm thick rigid board, grey board, or premium cardboard. Adjust glue temperature and pressure for different material thicknesses.
5. Conclusion
Operating a fully automatic rigid box forming machine is simple with proper preparation and step-by-step execution. By following pre-operation checks, setting precise parameters (tailored to watch boxes or other premium packaging), and prioritizing safety, you’ll achieve consistent, high-quality results. The machine’s automation reduces labor costs and boosts efficiency—perfect for luxury packaging businesses.
6. Explore More & Shop the Premium Machine
- Related Guide: Read [How to Maintain a Fully Automatic Rigid Box Forming Machine] to extend lifespan.
- Troubleshooting: Check out [Common Fully Automatic Rigid Box Machine Issues & Fixes] for quick solutions.
- Accessories: Stock up on [Compatible Hot-Melt Glue Sticks] and [Replacement Conveyor Belts] to avoid downtime.
- Learn More: Discover [How to Choose the Right Fully Automatic Rigid Box Forming Machine] for your business needs.