1300 PE Double Winding vs. ABA Blown Film Machine: Which One Do You Need?
Introduction
You need a new blown film extrusion line. But which type fits your factory best?
Two popular options exist: the 1300 PE double winding machine (a single‑layer extruder with dual winding stations for higher output) and the ABA blown film machine (a co‑extrusion system that layers different materials into a three‑layer film). Both machines can process HDPE, LDPE, and LLDPE resins and produce film for packaging, agriculture, and other industrial uses. However, they deliver different results, at different costs, for different product requirements.
In this guide, you will learn how these two technologies differ in structure, efficiency, material usage, cost, and application. By the end, you will know exactly which machine suits your business best.
Part 1: What Is a 1300 PE Double Winding Blown Film Machine?
The 1300 PE double winding blown film machine typically operates with screw diameters ranging from ∅55mm to ∅65mm, screw L/D ratios of 30:1 to 32:1, and maximum traction speeds up to 80 m/min. Its output capacity spans approximately 80–120 kg/h, depending on material type, screw speed, and die specifications. Heating power is approximately 100 kW (with actual load around 60–70%). The die head diameter ranges from LD ∅120mm to LD ∅220mm.
Key Features
•Double winding stations – zero downtime for roll changes
•Single‑layer film – uniform material composition
•Maximum width – up to 1200 mm folded
•Film thickness – 0.008–0.15 mm adjustable
Part 2: What Is An ABA Blown Film Machine?
An ABA blown film machine is a co‑extrusion system that uses two extruders to produce a three‑layer film with an A‑B‑A structure. The specially designed co‑extrusion die head splits material flow paths: one extruder supplies the two outer layers (A), while the second extruder supplies the middle layer (B).
The 900‑type and 1300‑type ABA machines you mentioned typically use two screw diameters of ∅50mm/∅50mm or ∅55mm/∅55mm, with L/D ratios of 30:1 to 32:1. Output capacity ranges from 60 kg/h to 120 kg/h depending on model and material. Heating power is approximately 63–100 kW, with actual load around 60–70%. Maximum traction speed goes up to 60–80 m/min depending on the model.
Key Features
•Three‑layer structure (A‑B‑A) – optimizes both cost and performance
•Virgin outer layers – for quality surface and printability
•Filled middle layer – reduces material expense
•Higher strength – superior puncture and tear resistance
Part 3: Technical Comparison at a Glance
The table below summarizes the key technical differences between the 1300 PE double winding machine and a typical ABA blown film machine of similar width.
| Parameter | 1300 PE Double Winding (Single‑layer) | ABA Blown Film Machine (Three‑layer Co‑extrusion) |
| Number of extruders | 1 | 2 (A extruder + B extruder) |
| Film structure | Single layer, uniform material | Three layers (A‑B‑A) |
| Max film width (folded) | 1200 mm | 1200 mm (1300‑type) / 800 mm (900‑type) |
| Film thickness range | 0.008–0.15 mm | 0.008–0.10 mm |
| Virgin material usage | 100% of film volume | Only two thin outer layers (typically 20–30% of total volume) |
| Recycled/filler usage | Very limited | Up to 75% in middle layer |
| Film strength | Baseline | 15–30% stronger than single‑layer films |
| Max output | 80–120 kg/h | 60–80 kg/h (900‑type) / 80–120 kg/h (1300‑type) |
| Winding system | Double‑shaft, alternating | Single‑roll or dual‑position available |
| Machine footprint | ~5.8 × 3.1 × 6.8 m (1300‑type) | 4.2–5.8 m length, 2.4–3.1 m width |
| Target market | High‑volume commodity products | Cost‑sensitive, quality‑sensitive applications |
Part 4: Structural and Operational Differences
4.1 Mechanical Complexity
The 1300 PE double winding machine uses a single extruder with one screw, one barrel, and one set of heating zones. This means fewer components to maintain and a simpler control system. Your operators can learn the machine quickly with basic training.
The ABA machine requires two extruders (occasionally of different sizes), a co‑extrusion die head with specially engineered internal flow channels, and more complex synchronization between the two screw speeds. The middle and outer layers must be extruded at precisely matched rates to maintain uniform layer thickness and consistent film layering.
4.2 Film Homogeneity vs. Layer Advantages
A 1300 PE double winding machine produces homogeneous film—the same material throughout. This is ideal when you need a simple, uniform product at maximum output speed.
ABA technology creates a composite film with different properties in each layer. You can put the lowest‑cost material in the middle and put high‑quality virgin resin only where it matters most: the outer surface. This “best of both worlds” approach improves both cost efficiency and product performance.
4.3 Continuous Winding Advantage
The 1300 PE double winding machine has a double‑station winding unit that delivers continuous winding. When one roll reaches the preset diameter, the line automatically switches to the other winding shaft. The operator removes the finished roll without stopping extrusion . This feature is especially valuable for high‑volume commodity production where every minute of uptime counts.
ABA machines can also be equipped with dual‑position winders. On the 1300‑type ABA, dual‑position winding is available for simultaneous production of two film rolls . However, the standard configuration for many ABA lines is a single‑roll winder, because the co‑extrusion layer control already occupies most of the control system’s complexity.
Part 5: Material Compatibility and Film Quality
| Material Consideration | 1300 PE Double Winding (Single‑layer) | ABA Blown Film Machine (Three‑layer) |
| Supports recycled content | Very limited (≤10–15% typical) | Yes — up to 75% in middle layer |
| Supports CaCO₃ filler | Not recommended | Yes — 30–40% or higher in middle layer |
| Supports biodegradable resins (PLA, PBAT) | Yes, pure resin only | Yes, in middle layer with virgin outer layers |
| Film surface quality | Good (depends on raw material) | Excellent — outer layers are 100% virgin |
| Printability | Good | Excellent — smooth outer surface |
| Mechanical properties | Baseline | 15–30% higher tensile and impact strength |
| Light/UV stability | Requires UV additives in entire volume | UV additives needed only in thin outer layers |
Part 6: Which Applications Suit Each Machine?
1300 PE Double Winding Machine — Best For
•General light‑duty packaging films where thickness uniformity is not extremely demanding
•Factories transitioning from single‑layer extrusion, looking for a straightforward upgrade in winding efficiency
•Small to medium‑scale producers with tighter capital budgets
ABA Blown Film Machine — Best For
•Shopping bags with printed branding — require excellent surface quality for sharp graphics
•Export packaging — where strict mechanical specifications (tensile strength, puncture resistance) and consistent quality matter
•Producers already running a recycling line — can feed their own recycled pellets into the middle extruder
•Cost‑conscious factories seeking to reduce raw material expenditure while maintaining or improving product quality
Part 7: Advantages and Disadvantages Summary
1300 PE Double Winding Machine
Advantages
•Simpler operation and maintenance (one extruder)
•Double winding = no downtime for roll changes
•Sufficient for many commodity packaging applications
•Easier operator training
•Easier spare parts inventory management
Disadvantages
•Cannot use high filler ratios or recycled material effectively
•Lower mechanical strength at the same thickness
•Less competitive for export or high‑specification products
ABA Blown Film Machine
Advantages
•Can use recycled material and CaCO₃ filler in the middle layer
•Up to 30% stronger film at the same thickness
•Excellent surface quality and printability
•Can tailor outer and inner layers to different specifications
•Ideal for producers who also run recycling pelletizing lines
Disadvantages
•Requires at least marginally more operator training
•More electrical consumption due to two extruders (but often offset by material savings)
•Larger machine footprint in some configurations
Part 8: How to Choose the Right Machine for Your Factory
Use this decision guide to match your production profile to the correct technology.
| Your Situation | Recommended Machine | Why |
| You have limited capital and need to start production quickly | 1300 PE Double Winding | Lower upfront cost and simpler installation |
| You produce high‑volume T‑shirt bags for a competitive local market | 1300 PE Double Winding | High speed and continuous winding keep you competitive |
| You already operate a plastic recycling line | ABA Blown Film Machine | Directly feed cheap recycled pellets into the middle layer |
| You need to export bags with strict quality specifications | ABA Blown Film Machine | Virgin outer layer ensures flawless surface finish and consistent mechanical performance |
| Your customers demand high‑strength garbage bags or heavy‑duty sacks | ABA Blown Film Machine | Three‑layer structure yields 15–30% higher strength |
| Your factory is new and floor space is limited | Depends on output needs | 1300 PE double winding has a slightly simpler floor plan, but ABA can still fit in most 200–300 m² spaces |
| You want to minimize material waste and production cost | ABA Blown Film Machine | Long‑term material savings outweigh higher machine cost |
Related Resources
Discover our equipment:
- [1300 PE Double Winding Blown Film Machine] – Single layer extruder with dual winding stations for continuous high volume production
- [ABA Co extrusion Blown Film Machine] – Two extruder system for three layer A B A film, maximizing recycled material usage
- [High Speed T Shirt Bag Making Machine] – Convert blown film into finished vest bags at speeds up to 120 bags per minute
- [Plastic Film Recycling Pelletizing Machine] – Transform post industrial waste into high quality pellets for the ABA middle layer
- [Flexo Printing Press for Film] – Multi color surface printing on blown film for branded packaging
Keep learning:
- Read [What Is a 1300 PE Double Winding Blown Film Machine?] – Complete guide to double winding technology, components, and applications
- Check out [How to Maintain a 1300 PE Blown Film Machine] – Daily, weekly and monthly checklists to extend equipment life
