• High-volume storage:

  It holds a large stack of cards at once, reducing frequent manual refills and supporting long continuous production runs.

• Stable card feeding:

  The under-pull mechanism separates cards one by one and feeds them to the next station, preventing jams or double feeding to maintain a steady production rhythm.

• Precise alignment:

  The guide rails keep the cards in a fixed position, ensuring each card is accurately picked and delivered for consistent counting and packaging.
  

• Real-time film edge monitoring:

  The sensor continuously detects the position of the packaging film edge to identify any lateral deviation.

• Automatic deviation correction:

  When misalignment is detected, the driving rollers adjust the film path automatically to keep the web centered and prevent skewing.

• Consistent and neat packaging:

  The system ensures the film wraps the cards evenly and in alignment, avoiding uneven seals, misprinted patterns, or wasted packs.
  

• Transverse heat sealing:

  The heated knife seals the cross-seam of the packaging film, creating airtight front and rear seals for each card pack to protect cards from dust, moisture, and falling out.

• One-step sealing and cutting:

  The knife cuts the continuous film sleeve into individual packs immediately after sealing, completing both sealing and cutting in a single operation.

• Consistent seal strength and appearance:

  Precise control of temperature and pressure ensures strong, leak-proof seals with clean, burr-free cuts for uniform packaging quality.
  

• Accurate counting:

  The photoelectric sensor detects each finished card pack in real time and records the count precisely, eliminating counting errors.

• Automatic batch separation:

  When the preset number of packs is reached, the stepper motor drives the baffle/separator to move automatically, neatly separating the products into batches for easy boxing and storage.

• Organized diversion:

  The system divides products into batches according to the preset count, ensuring clear batch management and avoiding mix-ups for downstream processes.
  

• Parameter setting and real-time monitoring:

  Operators set parameters like standard weight, upper/lower tolerance, and speed via the touchscreen, and view real-time weight data of each pack.

• Weight checking and reject control:

  The system compares each pack’s weight against the preset standard. Non-conforming packs (empty bags, over/under-packed) outside the tolerance range are automatically identified and sent to the waste rejection station.

• Production data statistics:

  It automatically records pass count, reject count, pass rate, and other production metrics. Data logging and report functions support production management and quality traceability.
  

• Yellow driving wheel

 It pulls apart and separates connected, uncut packs from the continuous packaging line, ensuring each card pack moves independently without sticking together.

• Pneumatic air-blowing reject system

1. It automatically removes defective packs such as empty bags, over/under-weight packs, or packs with incorrect counts.
2. When the system detects a non-conforming pack via weight or sensor checks, the high-pressure nozzle blows it into the waste chute, allowing only qualified products to proceed.